Installation Guide

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Written Installation Guide // Aussie Weather Seals

Double Sectional Garage Door

Maximum Door Size: 5000W × 2500H

Viewing from inside looking out

WARNING

Garage doors are under high spring tension. Do not adjust springs, cables or lifting mechanisms. If the door does not remain in the open position when disengaged, contact a qualified garage door technician before proceeding.

Materials Included

  • 4 × 1500mm Aluminium Carriers with Brush (Top Seals)

  • 4 × 1500mm Aluminium Carriers with Brush (Side Seals)

Tools Required

  • Your choice of wall fixings depending on type of fixing eg masonry or timber

  • Tape Measure

  • Pencil or Marker

  • Cordless Drill/Driver

  • Phillips Head Bit

  • Masonry Drill Bit (if required)

  • Clamps or Vice grips

  • Hammer

  • Hacksaw

  • Side Cutters

  • Step Ladder

  • Safety Glasses

  • 11mm spanner

 

Before You Start

  • Check the clearance between the garage door and the wall before installation.

  • If there is insufficient clearance to install the seal, the garage door tracks may require adjustment. We recommend this work be carried out by a qualified garage door technician.

  • Ensure the garage door is operating correctly before installation.

 

Installation

Step 1 – Measure

Measure the height and width of the garage opening.

If your opening is smaller than 3000mm High × 6000mm Wide, you will need to cut the aluminium carriers and brush inserts to suit.

Slide your bristle brush gently into the aluminium carrier on all lengths



 

Step 2 – Install the Side Seals

Install the left and right-side seals first. Measure the distance from the ground to under the lintel or header and add 50mm – this will give the top seal something to butt into

Cut your seal using a hack saw/angle grinder – try to keep the 2 factory edges in the middle

Mark out your holes to pilot drill (we recommend every 350 – 450mm) if fixing to brick make sure these holes line up with a solid brick. This can be done by sitting the seal against the bricks and visually checking the pilot hole lines up with a solid brick.

Drill pilot holes in Aluminium seal

Place seal against the wall and line up the edge of the seal with the edge of the timber frame/brickwork. The bristle seal should angle into the opening (see picture below)

Starting with the centre – screw your seal to the wall. Work your way up and down until your seal is secured to the wall

Repeat this step on the other side

 

Step 3 – Install the Top Seals

To gain access to fixing the top seals you will need to disengage your motor in the up position and push the door back. We recommend holding it in place with a clamp or vice grips.

Important – if your door falls down from the top position when disengaged contact your local garage door tech and get the tension adjusted so the door stays up.

Install the two top carriers after the side seals have been fitted. Use the same process to pilot drill your holes and fix to wall

Remove clamps/vice grips and re-engage your motor. See your garage motor manual for more information

Secure each carrier with evenly spaced fixings.

 

Step 4 – Test the Door

Open and close the garage door several times.

Check that:

Door operates smoothly

Brush maintains even contact

No excessive drag

No visible gaps around the opening

Adjust the bottom of the track (11mm nut) in or out if it is too tight at the bottom

 

Installation Tips

  • Install the side seals before the top seals.

  • Fix into brick rather than mortar whenever possible.

  • A light brush contact provides the best seal.

  • Do not overtighten fixings.

 

Steel Lintel Installation

Where drilling into the lintel is not possible, use a high-strength structural double-sided tape suitable for metal surfaces.

Prepare the surface according to the tape manufacturer's instructions before installation.

 

Thank you for choosing Aussie Weather Seals

Manufactured for Australian conditions using premium aluminium carriers and UV-resistant brush.

🌐 www.weatherstrips.com.au